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Description
This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is…
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Table of Contents
This Honda Motorcycle Manual is 320 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings. cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Test equipment / Ignition system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Carburetor / Exhaust system / Cooling system / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kickstarter / Specifications CHAPTER FOUR / ENGINE TOP END Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston ring, piston pin and connecting rod / Reed valve assembly / Engine break-in / Specifications CHAPTER FIVE / ENGINE LOWER END Servicing engine in frame / Servicing engine out of frame / Engine / Countershaft seal replacement / Left main bearing seal replacement / Crankcase and crankshaft / Specifications CHAPTER SIX / CLUTCH Right crankcase cover / Clutch / Primary and water pump drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission troubleshooting / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor / Carburetor, cleaning and inspection / Float level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Specifications CHAPTER NINE / IGNITION SYSTEM Component testing / Capacitor discharge ignition / Flywheel / Exciter coil / Ignition control module (ICM) / Engine stop switch / Ignition timing / Wiring diagram / Specifications CHAPTER TEN / COOLING SYSTEM Safety precautions / Hoses and hose clamps / Cooling system inspection / Radiator / Water pump / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Steering head / Front fork oil change and oil level adjustment / Front fork / Fork tools / Front fork service / Inspection / Fork oil refilling / Front fork adjustment / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Rear suspension system / Shock absorber / Shock linkage / Rear swing arm / Needle bearing replacement / Shock arm / Rear suspension adjustment / Specifications CHAPTER FOURTEEN / BRAKES Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake discs / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications CHAPTER FIFTEEN / BODY Seat / Side covers / Front fender / Rear fender / Radiator cover / Subframe / Specifications INDEX WIRING DIAGRAMS Models covered: 1997 1998 1999 2000 2001 2002 HONDA CR80R CR80 CR 80 R RB 1997 1998 1999 2000 2001 2002 HONDA CR80RB EXPERT Clymer Manuals Honda CR80R Manual Clymer Manuals Honda CR80RB Expert Manual Clymer Manuals Honda CR80R Online Manual Clymer Manuals Honda CR80RB Expert Online Manual CR80R (1996-2002) CR80RB Expert (1996-2002)
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Get Closer with High-Def Photography
Focus on detail with high definition photos and zoom functionality
Video content
Videos guide you through a range of service and repair tasks
Print Out What You Need
Print the tasks you need, as many times as you like
Based on a Stripdown and Rebuild
Detailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
Work Safely Using Wiring Diagrams
Make changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
Easy-to-Use Fault Finder
Solve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
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Save Money on Motorcycle Maintenance & Repairs
When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
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Triumph Spirit Manual
"The manual is probably amongst the best i have ever bought, fantastically full of well presented photographs. I have absolutely no hesitation in recommending these manuals to anyone who might like to undertake some of their own maintenance and/or repair."
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I bought 2 Clymer motorcycle manuals
I bought 2 Clymer motorcycle manuals. The quality of presentation, layout and information has I feel improved a great deal."
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"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."
Stay Ready to Ride with a Clymer Repair Manual
For decades Clymer's step-by-step instructions have been the go-to source for professionals and DIY enthusiasts alike.
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Tools & Equipment
How to Set Up Your Motorcycle Workshop
Setting up a fully equipped motorcycle workshop isn’t the work of a moment – and it won’t come cheap. The more cost-effective approach – and the one that most people tend to adopt, either by accident or design – is to let the workshop evolve over time, with tools and equipment added as the need for them arises.
Are you a biker who uses their machine all year round, regardless of the weather, or do you tuck it away in storage to keep it safe from rain, mud and anything else winter brings?
