Clymer
Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual Online Manual
$54.95
This preview is unavailable, we apologise for any inconvenience.
- Available to use immediately
- Print out pages at home
- No shipping fees
- Access using your Haynes account
Description
This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is…
Benefits
- Get Closer with High-Def PhotographyFocus on detail with high definition photos and zoom functionality
- Video contentVideos guide you through a range of service and repair tasks
- Print Out What You NeedPrint the tasks you need, as many times as you like
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
More Information
Table of Contents
This Yamaha R6 Motorcycle Manual is 560 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage CHAPTER TWO / TROUBLESHOOTING Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Cooling system circuit / Steering and suspension / Brake system CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Cylinder numbering and firing order / Maintenance intervals / Tune-up / Ignition timing inspection(carbureted models) / Valve clearance / Spark plugs / Engine oil / Engine oil pressure / Carburetor synchronization / Idle speed adjustment / Fuel line inspection / Fuel filter / Emission control systems / Exhaust gas volume adjustment (Europe and Australia fuel injected models) / Exhaust system inspection / Control cable lubrication / Throttle cables / Choke cable inspection (carbureted models) / Clutch cable free play / Shift pedal height / Battery / Cooling system / Tires and wheels / Front suspension / Front fork adjustments / Steering head bearings / Rear suspension inspection / Shock absorber adjustments / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications CHAPTER FOUR / ENGINE TOP END Servicing engine in the frame / Cylinder head cover / Camshaft / Cam sprocket / Cam chain tensioner / Cam chain guides / Cam chain / Cylinder head / Valve lifters and shims / Valve components / Specifications CHAPTER FIVE / ENGINE LOWER END Engine removal and installation / Timing rotor cover / Timing rotor / Alternator cover / Flywheel and starter gears / Starter clutch / Oil pan / Oil pump / Crankcase / Crankshaft / Connecting rods / Piston and piston rings / Engine break-in / Specifications CHAPTER SIX / CLUTCH Clutch cover / Clutch release mechanism / Clutch cable CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM Shift rod and shift lever / Engine sprocket cover / Engine sprocket / Shift pedal footrest / External internal shift mechanism CHAPTER EIGHT / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - CARBURETED MODELS Fuel tank / Fuel valve / Fuel sender / Fuel filter / Fuel pump / Fuel sender and fuel level indicator light / Air filter / Carburetor overhaul adjustments / Throttle position sensor / Throttle cable / Choke cable / Air induction system AIS / Evaporative emission control system / Exhaust system CHAPTER NINE / AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS - FUEL INJECTED MODELS Depressurizing the fuel system / Fuel tank / Fuel pump / Fuel injection relay / Fuel sender and fuel level indicator light / Air filter / Throttle body assembly / Piston valve / Fuel injector / Throttle position sensor / Pressure regulator / Cylinder identification sensor / Intake air pressure sensor / Intake air temperature sensor / Atmospheric pressure sensor / Lean angle cutoff switch / Crankshaft position sensor / Throttle cable replacement / Air induction system / Evaporative emission control system / Exhaust system / Fuel injection diagnostic system CHAPTER TEN / ELECTRICAL SYSTEM Charging system / Stator / Voltage regulator rectifier / Ignition system / Spark plug / Direct ignition coil / Pickup coil Crankshaft position sensor / Ignition control unit / Engine control unit / Starting system / Starting circuit cutoff relay / Starter / Lights / Meter assembly / Oil level warning light / Oil level switch / Oil level relay / Fuel level indicator / Fuel sender / Horn / Clock / Speedometer / Speed sensor / Diagnostic system / Switches CHAPTER ELEVEN / COOLING SYSTEM Inspection / Coolant reservoir / Radiator / Radiator fan / Thermo switch / Radiator fan relay / Temperature sensor thermostat / Water pump / Oil cooler / Carburetor heater system / Fast idle plunger CHAPTER TWELVE / WHEELS AND TIRES Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Front wheel bearings / Rear wheel / Rear hub / Rear wheel bearing replacement / Wheel sprocket / Wheel balance / Tires / Specifications CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING Fork / Handlebar / Steering head / Steering head bearing races / Steering stem bearing CHAPTER FOURTEEN / REAR SUSPENSION AND DRIVE CHAIN Shock absorber / Rear suspension linkage / Swing arm / Drive chain CHAPTER FIFTEEN / BRAKES Brake service / Preventing brake fluid damage / Brake bleeding / Brake fluid draining / Brake pad inspection / Front brake caliper / Front master cylinder / Rear brake caliper / Rear brake master cylinder / Brake disc / Brake hose replacement / Brake pedal/footrest assembly / Specifications >br> CHAPTER SIXTEEN / FRAME AND BODY>/b> Rider¿s seat / Passenger seat / Body panel fasteners / Fairing service / Lower fairing / Console panel / Side fairing / Side cover / Windshield / Mirror / Front fairing / Tail cover / Rear fender / Front fender / Passenger footpeg / Sidestand / Specifications INDEX COLOR WIRING DIAGRAMS Models covered: 1999 2000 2001 2002 2003 2004 YAMAHA YZF-R6 R6 YFZR6 Clymer Manuals Yamaha YZF-R6 Manual Clymer Manuals Yamaha YZF-R6 Online Manual YFZ-R6 (1999-2004)
You May Also Like
Clymer
Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual
From $54.95
Clymer
Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual
From $54.95
Clymer
Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual
From $54.95
Clymer
Yamaha YZF-R6 Motorcycle (1999-2004) Service Repair Manual
From $54.95
Need Help Choosing?
Your DIY Solutions Explained
Save up to 39%
Print & Online Bundle
No compromises. Get both the online and print manuals for a special price.
- Own Both Print and Online
- Includes All Bonus Content
- Best Value for Money
Print Manual
The tried-and-tested original. Keep in on your bookshelf for when you need it most.
- Original Print Format
- Despatches in 1-2 Days
- Great Hands-On Reference
Online Manual
Get all of the DIY content that's in a printed manual, but on your tablet, phone or PC.
- Available Immediately
- Easy to Print Out
- Extra Bonus Content

Empower Yourself with DIY
Save Money on Motorcycle Maintenance & Repairs
When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
Customer Testimonials
Trusted by DIYers Since 1960
5 out of 5 Trustpilot stars
Customer Review
Triumph Spirit Manual
"The manual is probably amongst the best i have ever bought, fantastically full of well presented photographs. I have absolutely no hesitation in recommending these manuals to anyone who might like to undertake some of their own maintenance and/or repair."
5 out of 5 Trustpilot stars
Customer Review
I bought 2 Clymer motorcycle manuals
I bought 2 Clymer motorcycle manuals. The quality of presentation, layout and information has I feel improved a great deal."
5 out of 5 Trustpilot stars
Customer Review
Great Access
"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."

Stay Ready to Ride with a Clymer Repair Manual
For decades Clymer's step-by-step instructions have been the go-to source for professionals and DIY enthusiasts alike.
Recommended Motorcycle Blogs
Discover More DIY Advice
Tools & Equipment
How to Set Up Your Motorcycle Workshop
Setting up a fully equipped motorcycle workshop isn’t the work of a moment – and it won’t come cheap. The more cost-effective approach – and the one that most people tend to adopt, either by accident or design – is to let the workshop evolve over time, with tools and equipment added as the need for them arises.
Tools & Equipment
Essential Motorcycle Pre-Ride Checklist
Part of being a safe rider is keeping your bike in proper order, so it's important to give your bike a thorough once-over before every ride.
Routine Maintenance
7 Jobs To Do To Get Your Bike Ready for Spring
Are you a biker who uses their machine all year round, regardless of the weather, or do you tuck it away in storage to keep it safe from rain, mud and anything else winter brings?
Not the Right Manual?
Search for Your Vehicle
Enter your REGO or Make/Model to find the manual that matches your needs best.
Sorry, We Couldn't Find Your Vehicle.
Please check your state and rego or search by Make/Model/Year
Sorry, We Couldn't Find Your Vehicle.
Please check your state and rego or search by Make/Model/Year