Clymer
Print & Online Bundle: Harley-Davidson Panhead Motorcycle (1948-1965) Service Repair Manual
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Description
Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using your bike for a daily commute, you don't…
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Table of Contents
This Harley-Davidson Vintage Motorcycle Manual 528 pages
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals / Cleaning your Harley / Tires and wheels / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Tune-up / Breaker point ignition service / Carburetor adjustment / Storage
CHAPTER FOUR / ENGINE
Panhead engine overview / Service precautions / Special tools / Servicing engine in frame / Engine / Rocker arm cover/cylinder head / Pushrods / Valves and valve components / Cylinders / Pistons and piston rings / Tappets and tappet guides / Oil pump / Timing cover and timing gears / Timing cover / Timing gears and camshaft / Crankcase and crankshaft / Engine break-in
CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Primary chain / Motor or compensating sprocket assembly / Primary chain housing / Starter drive (1965) / Clutch booster
CHAPTER SIX / THREE- AND FOUR-SPEED TRANSMISSION AND KICKSTARTER
Shift linkage adjustment / Hand shift cover / Foot shift cover / Shift forks / Transmission / Transmission overhaul / Main drive gear oil seal replacement / Kickstarter and starter clutch
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Linkert carburetor / Fuel tanks / Fuel shutoff valve / Exhaust system
CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Circuit breakers / Ignition coil / Electric starter / Starter solenoid / Lighting system / Instrument panel / Switches / Horn / Charging system / Generators / Generator (3-brush generator) / Generator (standard 1958-on) / Generator (fan cooled 1949-1964) / Polarizing the generator / Voltage regulator / Fuses and circuit breakers
CHAPTER NINE / WHEELS, HUBS AND TIRES
Front wheel / Rear wheel / Wheel hubs / Driven sprocket assembly / Drive chain / Laced wheels / Wheel balance / Tires / Tire repairs (tube-type tires) / Wheel alignment
CHAPTER TEN / SPRINGER FRONT FORK
Front shock absorber / Spring fork / Rigid fork / Steering damper / Steering adjustment
CHAPTER ELEVEN / HYDRA-GLIDE FRONT SUSPENSION
Front forks / Fork removal / Steering head and stem / Steering head bearing race / Steering adjustment
CHAPTER TWELVE / REAR SUSPENSION
Rear shock absorbers / Swing arm
CHAPTER THIRTEEN / BRAKES
Front drum brakes / Rear mechanical drum brake (1948-1957) / Mechanical brake inspection / Rear hydraulic drum brake (1958-1965) / Hydraulic brake drum and shoe inspection / Rear master cylinder (1957-1965) / Brake pedal assembly / Brake bleeding
CHAPTER FOURTEEN / FRAME, BODY AND FRAME REPAINTING
Service stands / Footboards / Seat / Handlebar controls / Handlebar / Frame
CHAPTER FIFTEEN / RESTORATION
Panhead history 1948-1965 / Buying old parts / Photos / Original paint restoration / Fuel tank emblems / Upholstery / Chromed parts / Rubber or vinyl parts
INDEX
WIRING DIAGRAMS
Models covered: 1948 1979 1950 1951 1952 1953 1954 1955 1956 1957 1958 1959 1560 1961 1962 1963 1964 1965 E EL ELF ELS ES F FL FLE FLEF FLF FLH FLHF FLS FLSP FS
Clymer Manuals Harley-Davidson Panhead E Manual
Clymer Manuals Harley-Davidson Panhead EL Manual
Clymer Manuals Harley-Davidson Panhead ELF Manual
Clymer Manuals Harley-Davidson Panhead ELS Manual
Clymer Manuals Harley-Davidson Panhead ES Manual
Clymer Manuals Harley-Davidson Panhead F Manual
Clymer Manuals Harley-Davidson Panhead FL Manual
Clymer Manuals Harley-Davidson Panhead FLE Manual
Clymer Manuals Harley-Davidson Panhead FLEF Manual
Clymer Manuals Harley-Davidson Panhead FLF Manual
Clymer Manuals Harley-Davidson Panhead FLH Manual
Clymer Manuals Harley-Davidson Panhead FLHF Manual
Clymer Manuals Harley-Davidson Panhead FLS Manual
Clymer Manuals Harley-Davidson Panhead FLSP Manual
Clymer Manuals Harley-Davidson Panhead FS Manual
Benefits
- Great Value for MoneyGet both a print and an online manual for a special price
Great Value for Money
Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Beginner Friendly InstructionsStart your DIY journey with step-by-step instructions
Beginner Friendly Instructions
Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
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Save Money on Motorcycle Maintenance & Repairs
When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
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Triumph Spirit Manual
"The manual is probably amongst the best i have ever bought, fantastically full of well presented photographs. I have absolutely no hesitation in recommending these manuals to anyone who might like to undertake some of their own maintenance and/or repair."
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I bought 2 Clymer motorcycle manuals
I bought 2 Clymer motorcycle manuals. The quality of presentation, layout and information has I feel improved a great deal."
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Great Access
"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."

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For decades Clymer's step-by-step instructions have been the go-to source for professionals and DIY enthusiasts alike.
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