Clymer
Print & Online Bundle: Suzuki GS500E Twins Motorcycle (1989-2002) Service Repair Manual
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Description
Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using your bike for a daily commute, you don't…
Benefits
- Great Value for MoneyGet both a print and an online manual for a special price
Great Value for Money
Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Beginner Friendly InstructionsStart your DIY journey with step-by-step instructions
Beginner Friendly Instructions
Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
More Information
Table of Contents
This Suzuki GS500E Twins Manual is 427 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners/ Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride check list / Maintenance schedule / Engine oil and filter change / Oil pan and sump filter / Oil pressure test / Control cable lubrication / Drive chain / Periodic lubrication / Periodic maintenance / Air filter / Engine tune-up / Measure adjust valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carburetor throttle valve synchronization / Specifications CHAPTER FOUR / ENGINE TOP END Exhaust system / Cylinder head cover / Camshaft / Camshaft chain tensioner and guides / Camshaft drive chain / Cylinder head / Valve lifter and shim / Valves and components / Cylinder block / Piston and rings / Specifications CHAPTER FIVE / ENGINE LOWER END Removal installation / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM External shift mechanism / Clutch lifter mechanism / Clutch cable / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal shift mechanism / Specifications CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Pilot screw / Fuel level / Carburetor float height / Fuel injection system / Depressurizing the fuel system / Fuel injection precautions / Fault codes / Throttle body / Fuel pressure inspection / Throttle cable / Choke or fast idle cable / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR system / Crankcase breather system / Evaporative emission control system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Battery / Charging system / Voltage regulator rectifier / Alternator / Transistorized ignition system / Starting system / Starter relay / Lighting / Switches / Turn signal relay / Fuel pump and relay / Thermostatic fan switch / Fuses / Specifications CHAPTER TEN / COOLING SYSTEM Hoses and clamps / Inspection / Radiator and fan / Fan / Thermostat / Water pump / Fan thermoswitch / Coolant temperature sensor / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Rear coupling / driven sprocket / Hubs / Drive chain / Sprockets / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Steering head and stem / Steering stem bearing / Front fork / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Shock absorber / Swing arm / Shock linkage / Specifications CHAPTER FOURTEEN / BRAKES Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal / Specifications CHAPTER FIFTEEN / BODY AND FRAME Seats and rear tail piece / Front fairing / Fairing lower side panels / Upper fairing / Rear frame cover / Sidestand / Specifications INDEX WIRING DIAGRAMS Models covered: 1989 Suzuki GS500E Twin 1990 Suzuki GS500E Twin 1991 Suzuki GS500E Twin 1992 Suzuki GS500E Twin 1993 Suzuki GS500E Twin 1994 Suzuki GS500E Twin 1995 Suzuki GS500E Twin 1996 Suzuki GS500E Twin 1997 Suzuki GS500E Twin 1998 Suzuki GS500E Twin 1999 Suzuki GS500E Twin 2000 Suzuki GS500E Twin 2001 Suzuki GS500E Twin 2002 Suzuki GS500E Twin GS500E Twin
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Print & Online Bundle
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Save Money on Motorcycle Maintenance & Repairs
When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
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Triumph Spirit Manual
"The manual is probably amongst the best i have ever bought, fantastically full of well presented photographs. I have absolutely no hesitation in recommending these manuals to anyone who might like to undertake some of their own maintenance and/or repair."
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I bought 2 Clymer motorcycle manuals
I bought 2 Clymer motorcycle manuals. The quality of presentation, layout and information has I feel improved a great deal."
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Great Access
"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."

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For decades Clymer's step-by-step instructions have been the go-to source for professionals and DIY enthusiasts alike.
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