Clymer
Print & Online Bundle: Honda XL/XR 500-600 Motorcycle (1979-1990) Service Repair Manual
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Description
Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using your bike for a daily commute, you don't…
Benefits
- Great Value for MoneyGet both a print and an online manual for a special price
Great Value for Money
Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Beginner Friendly InstructionsStart your DIY journey with step-by-step instructions
Beginner Friendly Instructions
Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
More Information
Table of Contents
This Honda motorcycle manual is 424 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Service hints / Torque specifications / Safety First / Special tips / Expendable supplies / Parts replacement / Serial numbers / Hand tools / Tun-up and troubleshooting tools / Mecahnic's tips / Off Road rules / Safety CHAPTER TWO / TROUBLESHOOTING Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Tune-up CHAPTER FOUR / 1979-1982 500 CC ENGINES Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover / Cylinder head / Reed valve assembly (XR500R) / Valves and valve components / Camshaft / Camshaft chain and dampers / Cylinder / Piston, piston pin and piston rings / Ignition advance mechanism / Oil pump and oil filter screen / Kickstarter / Crankcase / Crankshaft and connecting rod / Balancer system / Break-in procedure / Specifications CHAPTER FIVE / RFVC ENGINES Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Primary drive gear / Oil lines / Camshaft chain / Crankcase and crankshaft / Balancer system / Kickstarter / Break-in procedure / Specifications CHAPTER SIX / CLUTCH AND TRANSMISSION Clutch / Clutch cable / External shift mechanism / Transmissions / 5-speed transmission / Internal shift mechanism / Specifications CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS Carburetor / Carburetor adjustments / Throttle cable / Choke cable replacement (models so equipped) / Fuel tank / Fuel filter / Gasoline/alcohol blend test / Crankcase breather system / Evaporative emission control system / Air filter case / Exhaust system / Specifications CHAPTER EIGHT / ELECTRICAL SYSTEM Charging system (XL series models) / Alternator rotor / Alternator stator / Voltage regulator/rectifier / A/C regulator test (XL500R, XL600R) / Capacitor discharge ignition / Mechanical ignition advance mechanism / Pulse generator / Ignition coil / Lighting system / Electrical components / Fuse (XL series models) / Wiring diagrams / Specifications CHAPTER NINE / FRONT SUSPENSION AND STEERING Front wheel / Front hub / Handlebar / Steering head and stem (loose ball bearings) / Steering head bearing races / Front fork / Inspection / Specifications CHAPTER TEN / REAR SUSPENSION Rear wheel / Rear hub / Final driven sprocket / Swing arm / Pro-Link / Dual shock absorbers / Pro-Link suspension system / Shock absorber / Pro-Link pivot arm assembly / Pro-Link pivot arm bearing / Specifications CHAPTER ELEVEN / BRAKES Drum brakes / Front drum brake / Front disc brake / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Brake cable / Specifications WIRING DIAGRAMS Models covered: 1982 HONDA XL500R XL500 XL 500 R 1979 1980 1981 HONDA XL500S XL500 XL 500 S 1983 1984 1985 1986 1987 HONDA XL600R XL600 XL 600 R 1979 1980 HONDA XR500 XR 500 1981 1982 1983 1984 HONDA XR500R XR500 XR 500 R 1985 1986 1987 1988 1989 1990 HONDA XR600R XR600 XR 600 R Dual Sport Dualsport Clymer Manuals Honda XL500S Manual Clymer Manuals Honda XL500R Manual Clymer Manuals Honda XR500 Manual Clymer Manuals Honda XR500R Manual Clymer Manuals Honda XL600R Manual Clymer Manuals Honda XR600R Manual
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Print & Online Bundle
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- Own Both Print and Online
- Includes All Bonus Content
- Best Value for Money
Print Manual
The tried-and-tested original. Keep in on your bookshelf for when you need it most.
- Original Print Format
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Online Manual
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Empower Yourself with DIY
Save Money on Motorcycle Maintenance & Repairs
When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
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Customer Review
Triumph Spirit Manual
"The manual is probably amongst the best i have ever bought, fantastically full of well presented photographs. I have absolutely no hesitation in recommending these manuals to anyone who might like to undertake some of their own maintenance and/or repair."
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Customer Review
I bought 2 Clymer motorcycle manuals
I bought 2 Clymer motorcycle manuals. The quality of presentation, layout and information has I feel improved a great deal."
5 out of 5 Trustpilot stars
Customer Review
Great Access
"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."

Stay Ready to Ride with a Clymer Repair Manual
For decades Clymer's step-by-step instructions have been the go-to source for professionals and DIY enthusiasts alike.
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