Clymer
Print & Online Bundle: Mercury Mariner 2.5-60 HP Two Stroke Outboards (1998-2002) Service Repair Manual
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Description
Looking for a great value DIY solution for your Two? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your vehicle at a great value price. Regular maintenance not only helps to keep your Two running smoothly, but it also enhances safety…
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Table of Contents
This Mercury/Mariner manual is 480 pages. CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Engine operation / Torque specifications / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications CHAPTER TWO / TOOLS AND TECHNIQUES Safety / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques CHAPTER THREE / TROUBLESHOOTING Safety precautions / Terminology and test equipment / Operating requirements / Starting system / Lighting coil / Battery charging system / Electrical accessories / Ignition system / Capacitor discharge ignition (CDI) (2.5, 3.3, 4 and 5 hp) / Alternator-driven ignition (6-25 hp except 1998 20 jet) / Alternator-driven ignition (1998 20 jet) / Capacitor discharge module (CDM) ignition (30 and 40 hp two-cylinder models) / Capacitor discharge module (CDM) ignition (40-60 hp three-cylinder models) / Fuel system Fuel primer and enrichment systems / Engine temperature and overheating / Boat wiring harness standard wire colors / Battery cable recommendations / Starting system troubleshooting / Charging system troubleshooting / Ignition system troubleshooting / Fuel system troubleshooting / Electric starter specifications / Charging system specifications / Stator resistance specifications (battery charging/lighting circuit) / CDI ignition system specifications / Ignition stator resistance specifications / Ignition system identification / Specifications CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Hour meter / Fuels and lubrication / Fuel mixing ratio / Gearcase lubricant change Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Compression test / Spark plugs / Ignition timing / Torque specifications / Maintenance schedule / Spark plug recommendations / Lubricant capacity / Specifications CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS Safety precautions / General information / Synchronization and linkage procedures / Specifications CHAPTER SIX / FUEL SYSTEM Fuel pump / Carburetors / Fuel primer solenoid (6-25 hp and 20 jet remote control models) / Fuel primer valve (30-60 hp remote control models) / Engine mounted primer bulb (30-55 hp manual start models) / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Reed valve service / Fuel bleed (recirculation) system / Specifications CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS Battery / Charging system / Fuses / Starting systems / Capacitor discharge ignition (2.5-5 hp models) / Alternator driven capacitor discharge ignition system (6-25 hp models) / Capacitor discharge module (CDM) ignition (30-60 hp models) / Torque specifications / Battery capacity (hours) / Battery cable recommendations / Battery state of charge / Boat wiring harness standard wire colors CHAPTER EIGHT / POWER HEAD Service considerations / Model identifications / Power head break-in / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Power head removal/installation / Power head disassembly / Cleaning and inspection / Power head assembly / Specifications CHAPTER NINE / GEARCASE Gearcase operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly/assembly / Torque specifications / Gear ratio and approximate lubricant capacity / Specifications CHAPTER TEN / JET DRIVE Jet pump unit service CHAPTER ELEVEN / TRIM AND TILT SYSTEMS Power trim and tilt systems / Power trim and tilt system service CHAPTER TWELVE / OIL INJECTION SYSTEMS Oil injection system capacity / Oil pump output specifications / Specifications CHAPTER THIRTEEN / MANUAL REWIND STARTERS Specifications CHAPTER FOURTEEN / REMOTE CONTROL Commander 3000 control / Specifications INDEX WIRING DIAGRAMS Models covered: 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 2.5 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 3.3 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 4 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 5 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 6 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 8 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 9.9 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 15 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 20 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 Mercury/Mariner 25 HP 1998 1999 2000 2001 2002 Mercury/Mariner 30 HP 1998 1999 2000 2001 2002 Mercury/Mariner 40 HP 1998 1999 2000 2001 2002 Mercury/Mariner 50 HP 1998 1999 2000 2001 2002 Mercury/Mariner 60 HP 1998 1999 2000 2001 2002 Mercury/Mariner 20 Jet 1998 1999 2000 2001 2002 Mercury/Mariner 30 Jet 1998 1999 2000 2001 2002 Mercury/Mariner 45 Jet Clymer Manuals Mercury/Mariner 2.5 HP Manual Clymer Manuals 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Manuals Mercury/Mariner 9.9 HP Online Manual Clymer Manuals Mercury/Mariner 15 HP Online Manual Clymer Manuals Mercury/Mariner 20 HP Online Manual Clymer Manuals Mercury/Mariner 25 HP Online Manual Clymer Manuals Mercury/Mariner 30 HP Online Manual Clymer Manuals Mercury/Mariner 40 HP Online Manual Clymer Manuals Mercury/Mariner 50 HP Online Manual Clymer Manuals Mercury/Mariner 60 HP Online Manual Clymer Manuals Mercury/Mariner 20 Jet Online Manual Clymer Manuals Mercury/Mariner 30 Jet Online Manual Clymer Manuals Mercury/Mariner 45 Jet Online Manual Mercury/Mariner 2.5 HP (1998-2006) Mercury/Mariner 3.3 HP (1998-2006) Mercury/Mariner 4 HP (1998-2006) Mercury/Mariner 5 HP (1998-2006) Mercury/Mariner 6 HP (1998-2006) Mercury/Mariner 8 HP (1998-2006) Mercury/Mariner 9.9 HP (1998-2006) Mercury/Mariner 15 HP (1998-2006) Mercury/Mariner 20 HP (1998-2006) Mercury/Mariner 25 HP (1998-2006) Mercury/Mariner 30 HP (1998-2006) Mercury/Mariner 40 HP (1998-2006) Mercury/Mariner 50 HP (1998-2006) Mercury/Mariner 60 HP (1998-2006) Mercury/Mariner 20 Jet (1998-2006) Mercury/Mariner 30 Jet (1998-2006) Mercury/Mariner 45 Jet (1998-2006)
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Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
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Customer Review
Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
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Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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