Clymer
Print & Online Bundle: Harley-Davidson Sportster Motorcycle (2004-2013) Service Repair Manual
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Description
Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using your bike for a daily commute, you don't…
Benefits
- Great Value for MoneyGet both a print and an online manual for a special price
Great Value for Money
Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Beginner Friendly InstructionsStart your DIY journey with step-by-step instructions
Beginner Friendly Instructions
Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
More Information
Table of Contents
AMENDMENT On the 2/1 edition, page X (QRD) and page 538 have been changed to note the engine oil capacity on 2008-2009 models is 2.8 qt (2.65 L). On 2004-2007 models the capacity is 3.6 qt. (3.4 L). This Harley-Davidson Sportster XL Manual is 616 pages. QUICK REFERENCE DATA CHAPTER ONE - GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications CHAPTER TWO - TROUBLESHOOTING Engine operating requirements / Engine starting / Engine performance / Starting system / Charging system / Ignition system / Electronic diagnostic system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Suspension and steering / Brakes / Specifications CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP Fuel type / Pre-ride inspection / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Air filter element / Engine compression test / Spark plugs / Idle speed adjustment / Specifications CHAPTER FOUR - ENGINE TOP END Outer rocker covers / Inner rocker covers / Cylinder head / Valves and valve components / Pushrods and covers / Cylinder / Pistons and piston rings / Oil tank and oil hoses / Specifications CHAPTER FIVE - ENGINE LOWER END Engine removal installation / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Engine mounting system / Specifications CHAPTER SIX - PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive/clutch / Clutch cable / Shift lever assembly / Shift shaft / Specifications CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal gearshift mechanism / Transmission / Mainshaft / (2004-2005 models) / Countershaft / (2004-2005 models) / Transmission / (2006-on models) / Mainshaft / (2006-on models) / Countershaft / (2006-on models) / Main drive gear / Crankcase bearing / Transmission drive sprocket / Specifications CHAPTER EIGHT - FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Starting enrichment valve (choke) / cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system / (California models) / Specifications CHAPTER NINE - ELECTRICAL SYSTEM Electrical component replacement / Battery / Charging system / Alternator / Ignition system / Starter / Starter solenoid / Lighting system / Switches / Horn / Starter relay switch / Speedometer / Tachometer / Vehicle speed sensor / Turn signal module (TSM) and turn / signal security module (TSSM) / Security system / Fuses / Maxi-fuse / Electrical connectors / Specifications CHAPTER TEN - WHEELS, TIRES AND DRIVE BELT Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel inspection / Laced wheels / Disc and cast wheels / Wheel balance / Tires / Specifications CHAPTER ELEVEN - FRONT SUSPENSION AND STEERING Handlebar / Front fork / Steering head and stem / Steering head bearing race / Steering play adjustment / Specifications CHAPTER TWELVE - REAR SUSPENSION Shock absorbers / Swing arm / Specifications CHAPTER THIRTEEN - BRAKES Brake fluid type / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining and flushing / Specifications CHAPTER FOURTEEN - BODY Seat / Front fender / Rear fender / Left side cover / Right side cover / Footrests / Footrest brackets / Sidestand / Fork lock / Specifications SUPPLEMENT 2007-2013 SERVICE INFORMATION Engine starting / Engine performance / Starting system / Charging system / Ignition system / Electronic diagnostic system / Fuel system / Brakes / Periodic maintenance / Cylinder head / Engine / Gearcase cover and timing gears / Shift lever assembly / Primary drive/clutch / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system / Induction module / Fuel injectors / Throttle position (TP) sensor / TMAP sensor / Idle air control (IAC) / Oxygen (O2) sensor / Throttle body / Intake manifold / Fuel tank / Fuel pump module / Throttle and idle cables / Fuel pressure test / Evaporative emission control system / (California models) / Exhaust system / Electrical Component Replacement / Battery / Charging system / Alternator / Ignition system / Electronic control module (ECM) / Engine temperature (ET) sensor / Lighting system / Security system / Hands-free security module (HFSM) / HFSM antenna / Fuel level sender resistor / Speedometer / Vehicle speed sensor (VSS) / Clutch switch / Side stand sensor / Wire harness caddy / Relays / Fuses / Electrical connector service / Front wheel / Rear wheel / Handlebar / Front forks / Brake fluid / Front brake master cylinder / Rear brake pedal / Rear fender / Specifications INDEX COLOR WIRING DIAGRAMS Models covered 2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL833 2004 2005 2006 2007 2008 2009 2010 HARLEY-DAVIDSON XL883C 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883L 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883N 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL883R 2012 2013 XL1200V 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 HARLEY-DAVIDSON XL1200C 2004 2005 2006 2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200L 2007 2008 2009 2010 2011 HARLEY-DAVIDSON XL1200N 2004 2005 2006 2007 2008 2009 HARLEY-DAVIDSON XL1200R 2011 2012 2013 HARLEY-DAVIDSON XL1200X Clymer Manuals Harley Davidson Sportster XL1200V Manual Clymer Manuals Harley Davidson Sportster XL1200C Manual Clymer Manuals Harley Davidson Sportster XL1200L Manual Clymer Manuals Harley Davidson Sportster XL1200N Manual Clymer Manuals Harley Davidson Sportster XL1200R Manual Clymer Manuals Harley Davidson Sportster XL833 Manual Clymer Manuals Harley Davidson Sportster XL883C Manual Clymer Manuals Harley Davidson Sportster XL883L Manual Clymer Manuals Harley Davidson Sportster XL883N Manual Clymer Manuals Harley Davidson Sportster XL883R Manual Clymer Manuals Harley Davidson Sportster XL1200C Online Manual Clymer Manuals Harley Davidson Sportster XL1200L Online Manual Clymer Manuals Harley Davidson Sportster XL1200N Online Manual Clymer Manuals Harley Davidson Sportster XL1200R Online Manual Clymer Manuals Harley Davidson Sportster XL833 Online Manual Clymer Manuals Harley Davidson Sportster XL883C Online Manual Clymer Manuals Harley Davidson Sportster XL883L Online Manual Clymer Manuals Harley Davidson Sportster XL883N Online Manual Clymer Manuals Harley Davidson Sportster XL883R Online Manual
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When surveyed, manual owners said they saved $3349 on average every year by working on their own vehicle. Learn the skills to keep your bike on the road with a Clymer manual.
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"Needed some detailed info on a DRZ400e in a pinch that I didn't have on hand. Within a few minutes I had access to the digital manual and I've recently received my hard copy manual in the mail which i have on hand in the shed."

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