Clymer
Print & Online Bundle: Mercury Inline V-6 45 Outboard 45-225 HP (1972-1989) Service Repair Manual
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Description
Looking for a great value DIY solution for your Outboard? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your vehicle at a great value price. Regular maintenance not only helps to keep your Outboard running smoothly, but it also…
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Table of Contents
This Mercury manual is 424 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting system / Charging system / Ignition system / Troubleshooting lightning energizer ignition system / Distributor-type CD ignition system troubleshooting / Flywheel CD ignition system troubleshooting / Spark advance/idle stabilizer module troubleshooting / Fuel system / Engine / Specifications CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Model designation / Lubrication / Proper fuel selection / Recommended fuel mixture / Correct fuel mixing / Oil injection / OilBlend injection / 879 oil injection system / Lower drive unit lubrication / Salt water corrosion of gear housing bearing carrier and nut / Storage / Complete submersion / Engine flushing / Tune-up / Compression test / Spark plug plugs / Lower unit and water pump check / Fuel line service / Fuel pump filter service / Inline canister fuel filter service / Fuel pump pressure test / Battery and starter check / Solenoid check / Alternator and rectifier check / Timing, synchronization and adjustments / On-boat performance test / Specifications CHAPTER FIVE / TIMING, SYNCHRONIZING AND ADJUSTING Mercury 500 with lightning energizer ignition / Mercury 500 with distributor-less ignition (to serial No. 4576236) / Mercury 500, 40 and 50 (4-cyl) with distributor-less ignition (serial No. 4576236 and above) / Mercury 650 distributor-less ignition / Mercury 650 with distributor CD ignition / Mercury 700, 70 (prior to 1984), 60 and 50 (3-cyl) with flywheel CD ignition / 1987-on Mercury 70, 80 and 90 / Mercury 850 with distributor CD ignition / Mercury 75, 80 (prior to 1984), 800 and 850 with distributor-less ignition / Mercury 900, 1150, 1400, 1500 and 1500XS with distributor CD ignition / Mercury 90, 115 and 140 hp (6-cly) with distributor-less ignition / Mercury 100 (1988-on) and 115 (1989) with flywheel CD ignition / Mercury 1750 V6 (1976-1977) / Mercury 1750 and 175 (1978-on) / Mercury 135, 1500, 150, V150 XR2, 2000 and 200 V6 (below serial No. 6073192) / Mercury 150 XR4, 200 V6 (above serial No. 6073191) and 225 V6 / Specifications CHAPTER SIX / FUEL SYSTEM Fuel pump / Integral fuel pump carburetor (except 45 and 50 [4-cyl] hp models) / Integral fuel pump carburetor (45 an d50 [4-cyl] hp models) / Model 100 and 115 concept 2+2 / Center bowl carburetor / Dual-float center bowl carburetor / Sidebowl and back drag carburetor / WME carburetor / Electronic fuel injection (EFI) / Enrichener valve and choke solenoid systems / Anti-siphon devices / Fuel tank / Fuel line and primer bulb / Specifications CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS Battery / Battery charging system / Starting system / Starter motor / Ignition system / Lightning energizer ignition (model 500 through 1975) / Thunderbolt CD ignition system with distributor / Thunderbolt CD ignition system (without distributor) / Specifications CHAPTER EIGHT / POWER HEAD Engine serial numbers / Gasket and sealant / Power head / Specifications CHAPTER NINE / LOWER UNIT AND DRIVE SHAFT HOUSING Service precautions / Standard gear housing / Water pump / Bearing carrier and propeller shaft / Pinion gear, drive shaft and forward gear / Lower shift shaft, bushing and cam / Pinion depth/gear backlash / Model R drive gear housing / Drive shaft housing / Trim tab adjustment / Specifications CHAPTER TEN / POWER TRIM AND TILT SYSTEM External power trim system / Hydraulic pump / Troubleshooting / Solenoid test / Trim limit adjustment / Trim cylinders / Integral power trim system / Hydraulic pump / Troubleshooting / Specifications INDEX WIRING DIAGRAMS Models covered: 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Mercury Merc inline 3 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Mercury Merc inline 4 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Mercury Merc inline 6 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Mercury Merc V6 Clymer Manuals Mercury Merc inline 3 Manual Clymer Manuals Mercury Merc inline 4 Manual Clymer Manuals Mercury Merc inline 6 Manual Clymer Manuals Mercury Merc V6 Manual Clymer Manuals Mercury Merc inline 3 Online Manual Clymer Manuals Mercury Merc inline 4 Online Manual Clymer Manuals Mercury Merc inline 6 Online Manual Clymer Manuals Mercury Merc V6 Online Manual Mercury Merc inline 3 (1972-1989) Mercury Merc inline 4 (1972-1989) Mercury Merc inline 6 (1972-1989) Mercury Merc V6 (1972-1989)
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Mercury Inline V-6 45 Outboard 45-225 HP (1972-1989) Service Repair Manual
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Mercury Inline V-6 45 Outboard 45-225 HP (1972-1989) Service Repair Manual
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Clymer
Mercury Inline V-6 45 Outboard 45-225 HP (1972-1989) Service Repair Manual
From $54.95
Clymer
Mercury Inline V-6 45 Outboard 45-225 HP (1972-1989) Service Repair Manual
From $54.95
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Customer Review
Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
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Customer Review
Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
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Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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