Clymer
Honda TRX250 Sportrax Series ATV (2001-2012) Service Repair Manual Online Manual
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Description
This Online Repair Manual is an essential digital resource for anyone looking to service or repair their ATV at home. Regular maintenance not only helps to keep your off roader running smoothly, but it also enhances safety and helps you avoid breakdowns and disruption.
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Table of Contents
This Honda ATV manual is 336 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Water damage / Engine operating requirements / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch / Transmission / Final drive / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Tires and wheels / Battery / Engine oil and filter / Final drive gearcase oil / Control cable lubrication / General lubrication / Air and fuel system / Brake system / Spark arrestor / Suspension / Fasteners / Valve clearance / Engine compression / Spark plug / Ignition timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Rocker arms, pushrods and cylinder head / Valves and components / Cylinder / Piston and rings / Camshaft / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Oil cooler / Alternator cover / Flywheel and starter gears / Gearshift linkage / Oil pump / Oil screen and strainer / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / clutch release mechanism / Centrifugal clutch and primary drive gear / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission overhaul / Reverse idle gear assembly / Transmission inspection / Internal shift mechanism / Reverse selector cable / Specifications
CHAPTER EIGHT / FUEL, AIR AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Throttle housing / Throttle cable / Choke cable / Fuel tank / Fuel valve / Air box / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery negative terminal / Charging system / Alternator / Ignition system / Starter / Starter relay / Diode / Lighting switch / Switches / Fuse / Specifications
CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheel / Rear hub / Tires / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Steering shaft / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Shock absorber / Rear axle / Final drive / Driveshaft / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Brake hose replacement / Brake fluid draining / Brake bleeding / Rear brake drum / Rear brake pedal and cable / Rear brake lever / parking brake cable / Specifications
CHAPTER FOURTEEN / BODY
Retaining clips / Retaining tabs / Seat / Side covers / Fuel tank cover / Front fender / Front and rear guards / Rear fender / Footpegs and mud guards / Handlebar cover
INDEX
COLOR WIRING DIAGRAMS
Models covered:
2001 2002 2003 2004 2005 2006 2007 2008 Honda TRX250EX Sportrax
2009 2010 2011 2012 Honda TRX250X
Clymer Manuals Honda TRX250EX Sportrax Manual
Clymer Manuals Honda TRX250X Manual
Clymer Manuals Honda TRX250EX Sportrax Online Manual
Clymer Manuals Honda TRX250X Online Manual
TRX250EX (2001-2008)
TRX250X (2009-2012)
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Customer Testimonials
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5 out of 5 Trustpilot stars
Customer Review
Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
5 out of 5 Trustpilot stars
Customer Review
Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
5 out of 5 Trustpilot stars
Customer Review
Happy Customer
Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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