Clymer
Yamaha FZ1 Motorcycle (2001-2005) Service Repair Manual Online Manual
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Description
This Online Clymer Repair Manual is an essential digital resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is…
Benefits
- Get Closer with High-Def PhotographyFocus on detail with high definition photos and zoom functionality
- Video contentVideos guide you through a range of service and repair tasks
- Print Out What You NeedPrint the tasks you need, as many times as you like
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
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Table of Contents
This Yamaha FZ1 manual is 440 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Fuel type / Tune-up procedures / Air filter / Spark plugs / Idle speed adjustment / Carburetor synchronization / Engine compression test / Ignition timing inspection / Valve clearance / Fuel filter / Fuel hose inspection / Control cable lubrication (non-nylon lined cables only) / Throttle cables / Starter (choke) cable / Clutch cable adjustment / Shift pedal adjustment / EXUP system / Engine oil and filter / Cooling system / Emission control systems / Tires and wheels / Front fork oil change / Drive chain / Brake system / Headlight aim inspection / Sidestand and ignition cut-off switch inspection / Steering bearing inspection / Front suspension inspection / Rear suspension inspection / Fastener inspection / Wheel bearing inspection / Lights and horn inspection / Specifications CHAPTER FOUR / ENGINE TOP END Engine service notes / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guide / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications CHAPTER FOUR / ENGINE TOP END Servicing engine in frame / Engine service notes / Engine removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump/water pump / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cover / Starter clutch and starter reduction gears / Clutch cable / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM Inspection / Specifications CHAPTER EIGHT / FUEL, CARBURETOR, EMISSION CONTROL AND EXHAUST SYSTEMS Fuel tank / Air filter housing / Carburetor / Pilot screw / Carburetor separation / Carburetor fuel level / Jetting / Synchronization / Throttle cable / Starter choke cable / Fuel pump / Fuel filter / Crankcase breather system / Evaporative emission control system / Air induction system (AIS) / Exhaust system / EXUP system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Battery / Charging system / Alternator rotor and stator / Ignition system / Starting circuit cutoff system / Starter / Starter relay / Lighting system / Combination meter / Speed sensor / Cooling system switches and sensors / Turn signal relay / Fuel level gauge / Fuel pump relay / Throttle position sensor / Oil level sensor / Horn / Switches / Fuses / Specifications CHAPTER TEN / COOLING SYSTEM Inspection / Hoses and hose clamps / Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Oil cooler and crankcase inlet fitting / One-way valve / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Front wheel / Rear wheel / Drive hub assembly and rear sprocket / Front wheel hub / Rear wheel hub / Wheel runout and balance / Tire changing / Tire repairs / Drive chain / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Handlebar left hand grip / Front fork / Front fork oil / Steering head and stem / Steering head bearing race / Steering stem bearing race / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Shock absorber / Swing arm / Shock linkage / Bearing / Specifications CHAPTER FOURTEEN / BRAKES Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining / Specifications CHAPTER FIFTEEN / BODY AND FRAME Seat / Frame side covers / Windshield / Front cowl panels / Mirrors / Front cowl fairing / Headlight module / Front fender / Rear cowl / Sidestand / Centerstand / Specifications INDEX COLOR WIRING DIAGRAMS Models covered: 2001 2002 2003 2004 2005 Yamaha FZ1 2001 2002 2003 Yamaha FZS1000 (U.K.) FZS 1000 Clymer Manuals Yamaha FZ1 Manual Clymer Manuals Yamaha FZS1000 Manual Clymer Manuals Yamaha FZ1 Online Manual Clymer Manuals Yamaha FZS1000 Online Manual FZ1 (2001-2005) FZS1000 (U.K. 2001-2003)
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