Clymer
Print & Online Bundle: Harley-Davidson FXD Twin Cam Motorcycle (1999-2005) Service Repair Manual
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Description
Looking for a great value DIY solution for your motorcycle? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your car at a great value price. Whether you're riding at the weekend or using your bike for a daily commute, you don't…
Benefits
- Great Value for MoneyGet both a print and an online manual for a special price
Great Value for Money
Choosing a Bundle is a great way to save even more money on servicing and maintaining your bike - you'll own both an instant-access Online Manual and its print book equivalent in the post.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Beginner Friendly InstructionsStart your DIY journey with step-by-step instructions
Beginner Friendly Instructions
Clymer is known for being beginner-friendly. This manual contains user-friendly specs and step-by-step instructions to help you get the job done, even if you're brand new to vehicle repair.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
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Table of Contents
This Harley-Davidson Manual is 608 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Routine safety checks / Maintenance intervals / Tires and wheels / Periodic lubrication / Engine oil and filter change / Transmission oil change / Primary chaincase oil change / Front fork oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Air filter service / Tune-up / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications CHAPTER FOUR / ENGINE Removal installation / Rocker arm and pushrods / Cylinder / Valves and components / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil filter mount / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE Primary chaincase outer cover / Clutch plates and friction discs / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase inner housing / Starter jackshaft / Clutch cable / Specifications CHAPTER SIX / TRANSMISSION Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / External shift mechanism / Transmission side cover and clutch release mechanism / Transmission drive sprocket / Transmission case / Oil pan / Specifications CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS Carburetor / Air filter backplate / Intake manifold / Throttle and idle cable / Starting enrichment valve choke cable / Fuel tank / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Evaporative control system service / Specifications CHAPTER EIGHT / ELECTRICAL SYSTEM Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting / Switches / Horn / Electric panel /Turn signal module / Turn signal module and turn signal / Security module / Speedometer speed sensor / Starter relay switch replacement / Instruments / Fuses / Circuit breaker /Diagnostic trouble codes / Specifications CHAPTER NINE / WHEELS, HUBS AND TIRES Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Vehicle alignment / Specifications CHAPTER TEN / FRONT SUSPENSION AND STEERING Handlebar / Front fork / Front suspension adjustment / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications CHAPTER ELEVEN / REAR SUSPENSION Shock absorbers / Shock absorber adjustments / Rear swing arm / Specifications CHAPTER TWELVE / BRAKES Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications CHAPTER THIRTEEN / BODY Seat / Windshield / Saddlebags / Specifications SUPPLEMENT / 2002-2005 SERVICE INFORMATION Tires and wheels / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models) / Pistons and piston rings / Camshaft support plate / Crankcase and crankshaft / Clutch assembly (2005 models) / Transmission case (2003-on models) / Shifter adjustment (2003-on models) / Air filter backplate / Electronic fuel injection (EFI) / Depressurizing the fuel system (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (fuel injected models) / Fuel tank console / Fuel tank (2004-on carbureted models) / Fuel tank (2004-on fuel injected models) / Fuel tank top plate and fuel gauge / sending unit (2004-on all models) / Fuel pump and fuel filter (2004-on fuel injected models) / Alternator / Voltage regulator / Ignition system (2004-on models) / Starting system / Lighting system / Switches / Electrical panel (2004-on models) / Turn signal module (TSM) and turn signal module/security module (TSSM) (2004-on models) / Starter relay replacement (2004-on models) / System relay replacement (2004-on fuel injected models) / Instruments / Fuses and maxi-fuse (2004-on models) / Front fork / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear brake pedal (2003-on FXDWG models) INDEX WIRING DIAGRAMS Models Covered 1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXD/FXDI DYNA SUPER GLIDE 2005 HARLEY-DAVIDSON FXDC/FXDCI DYNA SUPER GLIDE CUSTOM 1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDL/FXDLI DYNA LOW RIDER 2001 2002 2003 2004 HARLEY-DAVIDSON FXDP 1999 2000 HARLEY-DAVIDSON FXDS-CONV DYNA SUPER GLIDE CONVERTIBLE 1999 2005 HARLEY-DAVIDSON FXDWG/FXDWGI DYNA WIDE GLIDE 1999 2000 2001 2002 2003 2004 2005 HARLEY-DAVIDSON FXDX/FXDXI DYNA SUPER GLIDE SPORT Clymer Manuals Harley Davidson FXD/FXDI Dyna Super Glide Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDC/FXDCI Dyna Super Glide Custom Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDL/FXDLI Dyna Low Rider Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDP Police Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDS-CONV Dyna Super Glide Convertible Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDWG/FXDWGI Dyna Wide Glide Twin Cam 88 Manual Clymer Manuals Harley Davidson FXDX/FXDXI Dyna Super Glide Sport Twin Cam 88 Manual Clymer Manuals Harley Davidson FXD/FXDI Dyna Super Glide Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDC/FXDCI Dyna Super Glide Custom Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDL/FXDLI Dyna Low Rider Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDP Police Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDS-CONV Dyna Super Glide Convertible Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDWG/FXDWGI Dyna Wide Glide Twin Cam 88 Online Manual Clymer Manuals Harley Davidson FXDX/FXDXI Dyna Super Glide Sport Twin Cam 88 Online Manual FXD/FXDI Dyna Super Glide (1995-2005) FXDS-CONV Dyna Super Glide Convertible (1999-2000) FXDL/FXDLI Dyna Low Rider (1999-2005) FXDWG/FXDWGI Dyna Wide Glide (1999-2005) FXDX/FXDXI Dyna Super Glide Sport (1999-2005) FXDC/FXDCI Dyna Super Glide Custom (2005) FXDP Dyna Defender Police (2001-2004)
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