Clymer
Honda ATC185 & ATC200 Series ATV (1980-1986) Clymer Online Repair Manual
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Description
This Online Repair Manual is an essential digital resource for anyone looking to service or repair their ATV at home. Regular maintenance not only helps to keep your off roader running smoothly, but it also enhances safety and helps you avoid breakdowns and disruption.
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Table of Contents
This Honda vintage ATV manual is 392 pages.
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Service tips / Parts replacement / Expendable supplies / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic's tips / Off the road rules / Safety / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Lubrication / Clutch / Transmission / Brakes / Front suspension and steering / Electrical problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil level check / Engine oil change / Engine oil filter screen and rotor cleaning / Final drive unit oil change / Front fork oil change / Drive chain adjustment / Drive chain slider / Clutch adjustment / Throttle lever adjustment / Foam air filter element service / Paper air filter service / Fuel shut off valve and filter service / Spark arrester cleaning / Steering head check and adjustment / Periodic maintenance / Engine tune-up / Camshaft chain tensioner adjustment / Valve clearance adjustment / Compression test / Spark plug / Ignition timing / idle mixture adjustment / Specifications
CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valve and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Right-hand crankcase cover / Oil pump / Starter gears / Crankcase and crankshaft / Camshaft chain and tensioner / Recoil starter / Kickstarter / Service and adjustment / Specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch release mechanism / Clutch lifting mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Subtransmission / Output gear / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable replacement / Throttle / Fuel shutoff valve / Fuel tank / Fuel filter / Crankcase breather system / Exhaust system / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Voltage regulator / Alternator / Alternator testing / Capacitor discharge ignition / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Starting system / Starter / Starter solenoid / Lighting system / Switches / Fuses / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub and axle / Handlebar (with front disc brake) / Handlebar / Front fork and steering stem / Front forks / Steering stem / Tires and wheels / Specifications
CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear axle and driven sprocket / Driven sprocket / Rear axle / Final drive unit and universal joint / Rear axle collar and axle bearing / Enclosed drive chain / Open drive chain / Specifications
CHAPTER TEN / BRAKES
Drum brakes / Front drum brake / Rear drum brake / Drum brake inspection / Drum brake cables / Rear drum brake pedal / Front disc brake / Front master cylinder / Front brake pad replacement / Front caliper / Front brake hose replacement / Rear disc brake caliper / Rear brake hose replacement / Rear brake disc / Bleeding the system / Parking brake cable / Rear disc brake pedal / Specifications
CHAPTER ELEVEN / FRAME
Footpegs / Front carrier / Rear fender tool box / Rear carrier, rear fender and tool box / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1980 HONDA ATC185
1981 1982 1983 Honda ATC185S
1981 1982 1983 Honda ATC200
1982 1983 Honda ATC200E
1984 Honda ATC200ES
1984 1985 Honda ATC200M
1984 1986 Honda ATC200S
1983 1984 1985 Honda ATC200X
Clymer Manuals Honda ATC185 Manual
Clymer Manuals Honda ATC185S Manual
Clymer Manuals Honda ATC200 Manual
Clymer Manuals Honda ATC200E Manual
Clymer Manuals Honda ATC200ES Manual
Clymer Manuals Honda ATC200M Manual
Clymer Manuals Honda ATC200S Manual
Clymer Manuals Honda ATC200X Manual
ATC185 (1980)
ATC185S (1981-1983)
ATC200 (1981-1983)
ATC200E (1982-1983)
ATC200ES (1984)
ATC200M (1984-1985)
ATC200S (1984-1986)
ATC200X (1983-1985)
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Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
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Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
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Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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