Clymer
Print & Online Bundle: Yamaha Snowmobile (1984-1989) Service Repair Manual
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Description
Looking for a great value DIY solution for your snowmobile? The Print & Online Bundle gives you comprehensive service, maintenance and repair information for your vehicle at a great value price. Regular maintenance not only helps to keep things running smoothly, but it also enhances…
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Table of Contents
This Yamaha snowmobile manual is 472 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine and chassis serial numbers / Engine operation / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Special tools / Mechanic¿s tips / Ball bearing replacement / Oil Seals / Snowmobile operation / Snowmobile safety / Snowmobile code of ethics / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Ignition system (1984 PZ480H) / Ignition system (1984 PZ480SEH) / Ignition system (1985-on PZ480 and EX570) / Battery charging system (PZ480 and EX570 models with electric start) / Lighting system / Electric starting system / Fuel system / Engine / Two-stroke pressure testing / Power train / Skis and steering / Track assembly
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks inspection / Two-stroke fuel mix mixture / Oil tank / Chain housing / Oil level check and change / Maintenance / Engine mounts and fasteners / Fan belt tension check adjustment / Coolant check draining change / Recoil starter / Ski runners / Starter cable adjustment / Decompression cable adjustment / Throttle cable / Oil pump cable / Guide wheel / Track adjustment alignment / Oil filter inspection replacement / Fuel filter / Tune-up / Torque cylinder head nuts / Cylinder compression check test / Spark plug / Ignition timing / Carburetor synchronization / Idle speed / Idle mixture / Specifications
CHAPTER FOUR / HIGH ALTITUDE AND REAR SUSPENSION ADJUSTMENT
Carb tuning / Clutch tuning / Gearing / Suspension adjustment / Specifications
CHAPTER FIVE / ENGINE (PZ480)
Engine lubrication / Service precautions / Serial numbers / Servicing the engine in the frame / Engine removal and installation / Engine top end / Cylinder / Piston, wrist pin and rings / Reed valve assembly / Cooling fan / Drive gear unit / Crankcase and crankshaft /Specifications
CHAPTER SIX / ENGINE (EX750)
Engine lubrication / Service precautions / Serial numbers / Servicing the engine in the frame / Engine removal and installation / Engine top end / Cylinder / Piston, wrist pin and rings / Crankcase and crankshaft /Specifications
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Air box filter / Carburetor / Fuel pump / Fuel tanks / Exhaust stem muffler / Specifications
CHAPTER EIGHT / ELECTRICAL
Battery / Electric starting system / Capacitor discharge system CDI / Ignition coil / Ignition unit / Rectifier / Voltage regulator / Switches / Instrument panel warning light / Oil level gauge testing / Thermoswitch testing / Throttle override system / Hand warmer assembly / Lighting headlight taillight head tail / Meter assembly instrument cluster / Fuses / Wiring diagrams schematics/ Specifications
CHAPTER NINE / OIL INJECTION SYSTEM
Oil pump service removal installation / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM
Thermostat / Water pump / Heat exchanger / Hoses / Specifications
CHAPTER ELEVEN / RECOIL STARTER
Specifications
CHAPTER TWELVE / DRIVE SYSTEM
Drive unit / Primary sheave assembly / Secondary sheave assembly / Drive belt / Specifications
CHAPTER THIRTEEN / BRAKE, CHAINCASE , JACKSHAFT AND DRIVESHAFT
Drive chain and sprockets / Chain case, brake caliper and jack shaft / Drive shaft / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Skis / Front suspension / Steering assembly / Specifications
CHAPTER FIFTEEN / TRACK AND REAR SUSPENSION
Rear suspension / Slide runner / Shock absorber / Front pivot arm / Rear pivot arm / Suspension and guide wheels / Track / Specifications
CHAPTER SIXTEEN / OFF-SEASON STORAGE
INDEX
WIRING DIAGRAMS
Models covered:
1984 1985 1986 1987 1988 1989 PZ480 Phazer
1987 1988 1989 Yamaha EX570 Exciter
Clymer Manuals Yamaha PZ480 Phazer Manual
Clymer Manuals Yamaha EX570 Exciter Manual
PZ480 Phazer (1984-1989)
EX570 Exciter (1987-1989)
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Customer Review
Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
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Customer Review
Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
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Happy Customer
Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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