Clymer
Suzuki SV650 Series Motorcycle (1999-2009) Service Repair Manual
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Description
This Clymer Repair Manual is an essential resource for anyone looking to service or repair their motorcycle at home. Whether you're riding at the weekend or using your bike for a daily commute, you don't want your plans disrupted - performing regular maintenance is crucial to keep…
Benefits
- A Print DIY BookMake notes in the margins, and keep on your bookshelf for when you need it most.
- Based on a Stripdown and RebuildDetailed instructions created by trusted DIY experts
Based on a Stripdown and Rebuild
Clymer is known for taking a thorough approach to manual creation. This manual was created by completely stripping apart a vehicle and putting it back together again, leaving no bolt, panel or component unexplored.
- Clear Pictures & DiagramsMake it easier to follow written instructions
Clear Pictures & Diagrams
Written guides are easier to follow with accompanying images. This manual contains illustrations, pictures and diagrams sit alongside step-by-step instructions, helping you get a clearer understanding of what's required and tackle the job with confidence.
- Easy-to-Use Fault FinderSolve hundreds of common issues with the diagnostic guide
Easy-to-Use Fault Finder
Is there a leak, or maybe a broken spring? Clymer's guided fault finder will help you get to the bottom of some of the most common issues associated with your vehicle. Run through a list of symptoms and hone in on the right fix.
- Work Safely Using Wiring DiagramsMake changes and repairs with confidence.
Work Safely Using Wiring Diagrams
Making electrical changes can be challenging, so it's crucial you have clear guidance and expertly written advice to hand. Haynes' wiring diagrams give you precise instructions on how to repair and modify key systems, allowing to work with confidence.
- Teaches You Technical TermsEmpower yourself with an overview of technical terms
Teaches You Technical Terms
Feel like you're in the dark when speaking with a mechanic? Learning technical terms and likely issues gives you the power to challenge back at the garage, and make sure you're happy and confident with the work they're doing.
More Information
Table of Contents
This Suzuki SV650 manual is 560 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Periodic maintenance / Drive chain lubrication / Swing arm bearing lubrication / Shock linkage lubrication / Air filter cleaning / Drive chain adjustment / Throttle adjustment / Brake fluid change / Clutch lever free play adjustment / Non-scheduled maintenance / Coolant change / Steering head adjustment check / Engine tune-up / Valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carb idle adjustment / Carburetor synchronization / Specifications CHAPTER FOUR / ENGINE TOP END Engine principles / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head covers / Camshaft / Cam chain tensioner and guides / Cam chains / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder / Piston and piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Servicing engine in frame / Engine / Oil pump / Starter clutch and gears / Primary and water pump drive gears / Cam chain sprockets / Crankcase / Crankshaft / Connecting rods / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cable replacement / External gearshift mechanism / Clutch / Clutch release mechanism / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal shift mechanism / Transmission / Specifications CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Exhaust system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Preliminary information / Charging system / Voltage regulator/rectifier / Alternator / Electronic ignition system / Starting system / Lighting system / Switches / Relays / Instrument panels / Horn / Cooling system / Fuses / Wiring and connectors / Wiring diagrams / Specifications CHAPTER TEN / COOLING SYSTEM Temperature warning system / Hoses and hose clamps / Cooling system reservoir / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Cooling fan switch / Coolant temperature switch / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front wheel hub / Rear wheel hub / Wheel balance / Tire safety / Tire changing / Tire repairs / Drive chain / Sprockets / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Shock absorber / Swing arm / Shock linkage / Bearing / Specifications CHAPTER FOURTEEN / BRAKES Brake services / Front brake pads / Front caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications CHAPTER FIFTEEN / BODY AND FRAME Side covers / Seats / Front fender / Fairing windshield (SV650S models) / Fairing (SV650S models) / Rear frame cover / Sidestand / Specifications INDEX COLOR WIRING DIAGRAMS Models covered: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Suzuki SV650 SV 650 1999 2000 2001 2002 2003 2004 2005 2006 2007 Suzuki SV650S SV 650 S 2008 2009 Suzuki SV650SF SV 650 SF Clymer Manuals Suzuki SV650 Manual Clymer Manuals Suzuki SV650S Manual Clymer Manuals Suzuki SV650SF Manual Clymer Manuals Suzuki SV650 Online Manual Clymer Manuals Suzuki SV650S Online Manual Clymer Manuals Suzuki SV650SF Online Manual SV650 (1999-2008) SV650S (1999-2007) SV650SF (2008-2009)
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