Clymer
Suzuki Quad Racer LT250R ATV (1985-1992) Service Repair Manual
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Description
This Workshop Repair Manual is an essential resource for anyone looking to service or repair their ATV at home. Regular maintenance not only helps to keep your off roader running smoothly, but it also enhances safety and helps you avoid breakdowns and disruption.
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Table of Contents
This Suzuki Quad Racer ATV Manual is 344 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Service hints / Torque specifications / Safety first / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic ahnd tools / Tune-up and troubleshooting tools / Mechanic's tips / Of Road Rules / Riding safely CHAPTER TWO / TROUBLESHOOTING Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-checks / Engine lubrication / Service intervals maintenance schedule / Tires and wheels / Periodic lubrication / Transmission clutch oil change / Control throttle clutch parking brake cable lubrication / Periodic maintenance / Drive chain adjustment / Fuel shut off valve and filter inspection / Air filter / Engine tune-up / Cylinder head nut torque / Spark plug plugs / Idle speed adjustment / Carbon removal / Specifications CHAPTER FOUR / ENGINE (1985-1986 MODELS) Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications CHAPTER FIVE / ENGINE (1987 AND LATER MODELS) Engine operating principles / Engine lubrication / Servicing the engine in the frame / Engine removal and installation / Cylinder head / Cylinder / Reed valve assembly / Exhaust valve / Piston , piston pin and piston rings / Primary drive gear, balancer drive gear, balancer driven gear and water pump drive gear / Magneto / Drive sprocket / Kickstarter / Crankcase and crankshaft / Break-in procedure / Specifications CHAPTER SIX / CLUTCH AND TRANSMISSION (1985-1986 MODELS) Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications CHAPTER SEVEN / CLUTCH AND TRANSMISSION (1987 AND LATER MODELS) Clutch operation / Clutch release mechanism / Cable / External shift mechanism / Transmission and internal shift mechanism / Specifications CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS Carburetor operation / Carb service / Carb adjustments / Air filter air box / Throttle cable / Fuel shutoff valve / Fuel tank / Exhaust system / Exhaust system repair / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Capacitor discharge ignition / Ignition coil / Lighting system / Magneto testing / Switches / Wiring diagrams / Specifications CHAPTER TEN / COOLING SYSTEM Cooling system check / Pressure check / Radiator / Water pump / Hoses / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Front hub / Starting system / Tires / Specifications CHAPTER TWELVE / REAR AXLE AND SUSPENSION Rear wheel / Rear axle and driven sprocket / Rear axle / Driven sprocket / Rear axle inspection / Drive sprocket and drive chain / Rear axle bearing housing / Shock absorber adjustment / Shock absorber and linkage / Swing arm / Specifications CHAPTER THIRTEEN / BRAKES Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder / Rear master cylinder / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement / Rear brake hose replacement / Bleeding the system / Rear brake pedal / Specifications CHAPTER FOURTEEN / BODY Seat / Front fender / Rear fender / Front hand grip / Rear hand grip / Specifications INDEX WIRING DIAGRAMS 1985 1986 1987 1988 1989 1990 1991 1992 Suzuki LT250R Quad Racer Manual LT250 LT 250 R Clymer Manuals Suzuki LT250R Quad Racer Manual LT250R Quad Racer (1985-1992)
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Excellent Service, Excellent Manual
Great service, manual arrived quickly through Aus. Post. Very extensive. Can do basic service and a bit more with My limited experience. Suits the professionals too, I assume!
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Digital version a great bonus
Being able to have access to a manual on my phone or laptop is extremely handy, so being able to get that as well as the hard copy for the same price is great. It turns out my bike came with an official manual, but this still has useful stuff for on the spot repairs.
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Having recently purchased a quad bike and wanting to know how to repair and maintain it, I was pleasantly surprised to find a company that provided a manual and online version for the exact make , model and series. Couldn’t have asked for anything better.
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