Mercruiser Alpha One, Bravo One, Two & Three Stern Drives (1998-2013) Service Repair Manual

Table of Contents

• Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques
• Starting system / Charging system Drive unit identification / Starting system / Ignition system /Spark test / Knock control test / Shift interrupt switch test / Battery charging system / Fuses, circuit breaker and wiring harness / Fuel system / Oil pressure switch test / Carburetor / Electronic fuel injection (EFI) / Trouble codes / Idle air control motor test / Warning system / Engine mechanical / Cooling system / Drive unit / Trim system / Power steering / Mercathode system
• Before each use / After each use / Lubrication / Engine oi land filter change / Gearcase lubricant change / Propeller shaft lubrication / Engine coupler lubrication / Gimbal bearing lubrication / Universal joint lubrication and inspection / Steering system lubrication / Periodic inspection / Bellow inspection / Engine alignment / Winter inlet inspection / Gimbal ring fastener inspection / Anode and ground wire inspection / Engine coolant change (closed cooling system) / Heat exchanger cleaning / Pressure cap test / Coolant test / Clamps and fittings / Fuel requirements / Fuel filter service / Flame arrestor / PVC Valve / Carburetor and throttle body / Throttle and shift cable / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / Test running engine / Specifications
• Lay-up / Winterizing / Testing the coolant / Fitting out / Specifications
• Drive belts / Trim position sender adjustment / Shift cable adjustment / Throttle cable / Ignition timing adjustment / Idle mixture and idle speed adjustment / Trim tab adjustment / Specifications
• Removal installation / Engine alignment / Valve adjustment / Placing the No. 1 piston at TDC / Camshaft lobe lift / Cylinder head / Pushrod, rocker arm and rocker arm cover / Oil pan / Oil pump / Harmonic balancer / Timing gear cover / Timing chain and sprocket / Balance shaft / Camshaft and lifter / Piston and connecting rod / Crankshaft and rear main seal / Break-in / Specifications
• Carburetor / Cool fuel system / Boost pump removal installation (496 Mag and 496 Mag HO) / Throttle body TBI / Fuel rail and injectors / Air pressure sensor / Engine temperature sensor / Air temperature sensor / Fuel pressure sensor / Throttle position sensor / Knock sensor module / Idle air control motor / Manifold temperature sensor / Camshaft position sensor / Crankshaft position sensor / System relay and fuel pump relay / Engine control unit ECU / Manifold / Specifications
• Exhaust elbow / Exhaust flapper valve / Exhaust manifold / Water rail / Heat exchanger / Engine circulating pump / Thermostat and housing / Seawater pump / Coolant reservoir / Specifications
• Starting system / Ignition system / Warning system / Oil pressure sender / Oil pressure switch / Overheat switch / Engine temperature sensor / Engine temperature sender / Gearcase lubricant monitor / Water pressure sensor / Charging system / Specifications
• Alpha drive / Bravo drive / Drive ratio identification / Propeller / Drive unit removal installation / Water pump / Gearcase / Bravo I II III models / Drive shaft housing / Drive shaft unit inspection / Specifications
• Gimbal bearing / Shift cable / Trim limit switch and trim sender / Water hose / Bell housing / Gearcase lubricant hose and fitting / Exhaust bellows / Exhaust tube / Universal joint bellows / Speedometer hose and fitting / Gimbal ring, swivel shaft and steering lever / Inner transom plate / Transom assembly / Specifications
• Relieving system pressure / Trim pump / Fluid reservoir / Trim motor / Hydraulic pump and pump adapter / Hydraulic trim cylinder and anchor pins / External hoses / Terminal block / Internal hose / Filling and bleeding the system / Specifications
• Safety precautions / Mechanical steering system / Power steering / Power steering pump / Specifications
• Anodes / Ground wires / Mercathode electrode / Specifications
• INDEX,WIRING DIAGRAMS,Stern Drives:,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 MerCruiser Alpha One,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 MerCruiser Bravo One,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 MerCruiser Bravo Two,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 MerCruiser Bravo Three,Engines:,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 3.0 L,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 4.3 L,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 5.0 L,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 5.7 L,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 350 Mag,1998 1999 2000 2001 2002 2003 2004 MX 6.2 L,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 454 Mag,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 502 Mag,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 496 Mag,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 496 Mag HO,1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 7.4 L MPI,Clymer Manuals MerCruiser Alpha One Manual,Clymer Manuals MerCruiser Bravo One Manual,Clymer Manuals MerCruiser Bravo Two Manual,Clymer Manuals MerCruiser Bravo Three Manual,Clymer Manuals 3.0 L Manual,Clymer Manuals 4.3 L Manual,Clymer Manuals 5.0 L Manual,Clymer Manuals 5.7 L Manual,Clymer Manuals 350 Mag Manual,Clymer Manuals MX 6.2 L Manual,Clymer Manuals 454 Mag Manual,Clymer Manuals 502 Mag Manual,Clymer Manuals 496 Mag Manual,Clymer Manuals 496 Mag HO Manual,Clymer Manuals 7.4 L MPI Manual,Clymer Manuals MerCruiser Alpha One Online Manual,Clymer Manuals MerCruiser Bravo One Online Manual,Clymer Manuals MerCruiser Bravo Two Online Manual,Clymer Manuals MerCruiser Bravo Three Online Manual,Clymer Manuals 3.0 L Online Manual,Clymer Manuals 4.3 L Online Manual,Clymer Manuals 5.0 L Online Manual,Clymer Manuals 5.7 L Online Manual,Clymer Manuals 350 Mag Online Manual,Clymer Manuals MX 6.2 L Online Manual,Clymer Manuals 454 Mag Online Manual,Clymer Manuals 502 Mag Online Manual,Clymer Manuals 496 Mag Online Manual,Clymer Manuals 496 Mag HO Online Manual,Clymer Manuals 7.4 L MPI Online Manual
• MerCruiser Alpha One (1998-2013) MerCruiser Bravo One (1998-2013) MerCruiser Bravo Two (1998-2013) MerCruiser Bravo Three (1998-2013)
• 3.0 L (1998-2013) 4.3 L (1998-2013) 5.0 L (1998-2013) 5.7 L (1998-2013) 350 Mag (1998-2013) MX 6.2 L (1998-2013) 454 Mag (1998-2013) 502 Mag (1998-2013) 496 Mag (1998-2013) 496 Mag HO (1998-2013) 7.4 L MPI (1998-2013)